How should splicing with aluminum conductors be treated to enhance safety?

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Applying a protective coating when splicing aluminum conductors is essential for enhancing safety and ensuring the longevity and reliability of the splice. Aluminum is prone to oxidation, which can impede conductivity and lead to increased resistance at the splice joint. By using a protective coating, such as an anti-oxidant or corrosion-resistant material, the oxidation process can be minimized, thereby maintaining a good electrical connection and preventing issues like overheating or failure.

In addition to preventing oxidation, a protective coating can also help protect the splice from environmental factors, such as moisture and contaminants, which can further degrade the connection over time. This treatment not only improves the performance of the splice but also serves to enhance overall safety by reducing the risk of electrical hazards related to poor connections.

In contrast, not applying any treatment could lead to oxidation, which compromises the integrity of the connection. Using only copper connectors with aluminum conductors is generally not recommended due to the galvanic corrosion that can occur when dissimilar metals are in contact. Finally, splicing without cleaning the conductors can lead to contaminants being trapped in the splice, further contributing to deterioration and potential safety hazards.

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